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Dewatering is an important step in the processing of minerals This step removes any moisture absorbed by the minerals during processing which can increase the overall density of the particles Removing the water makes the minerals easier to handle and more cost effective to transport as well as assists with the removal of undesirable material

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Hydrocyclone is one of the most important devices in the minerals industry it is widely used in the mineral industry processing as a classifier which has proved extremely efficient at fine separation size

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Hydrocyclones are more efficient and cost less than gravity sedimentation systems Debris such as bottle caps plastic bottles metal fragments wood slivers and other inorganic objects found in the raw sewage cause abrasive wear on process equipment and settle out in the digester Debris can lead to shutting down operations

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To obtain maximum benefits from a hydrocyclone system it must be understood that the system must be incorporated differently into the overall process Because hydrocyclones are pressure driven they ideally should be located as close as possible to the oily water outlet of the three phase separator

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The flow field structures of mini hydrocyclones promote the process of separation The flow field is more conducive to the separation process when the ratio of vortex finder depth to mini hydrocyclone cylindrical section diameter L 0 D is 1 0 and it is verified by result of an industrial application separation experiment The separation

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At the highest pressure location in the process the hydrocyclone will have maximum capacity because there is maximum pressure available Furthermore installing the hydrocyclones in this manner will return the best separation performance because the oily water has not yet been exposed to droplet shearing pressure drops across level control valves

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The level at which the inlet velocities were too high and caused Article was submitted for review in August 2002 approved for publication by the Structures Environment Division of ASAE in May 2003

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This means that the hydrocyclone is also a classifier if the range of size of particles present in the feed stream is such that large will pass to the outer vortex and small will be entrained in the inner vortex see Classifiers The mineral processing industry uses hydrocyclones in this way

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In metals processing applications plugging reduces recovery efficiency can cause flotation cell damage and reduce overall availability in order to clean the flotation cells For coal and iron processing similarly recovery efficiency is affected along with possible damage to the hydrocyclones

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